Consynsys technologies deliver intelligent platform solutions aligned with Pharma 4.0 principles . Harnessing AI-driven insights, real-time analytics, and predictive control enabling data-driven, compliant, and agile manufacturing. Smart control systems integrate seamlessly with process equipment to support real-time monitoring, remote diagnostics, and adaptive decision-making.
ProCaaSo® bringing the future of bioprocessing to your fingertips
ConSynSys delivers ProCaaSo®, the first fully integrated industrial AI platform that unifies control, data, and analytics from the factory floor to the enterprise. It replaces legacy PLC/SCADA/MES layers with a single, secure, edge-and-cloud solution that structures data automatically and enables rapid AI-powered application development, cutting costs and accelerating innovation—starting with biopharma but applicable across process industries.
BatchSuite™ – Mastering Your Batch Processes with Precision
BatchSuite™ by ConSynSys offers S88-compliant batch management, integrated with ProCaaSo®, optimizing recipe creation, execution, monitoring, and reporting for workflows like fermentation and viral inactivation. Paired with Alphinity’s low-shear PIXER® pumps, it reduces setup time by up to 40%, ensures quality across multi-product runs, and meets FDA/GMP standards with audit trails—delivering agile, data-driven control tailored to your process.
ConSynSys® Edge OS – Powering Edge Intelligence
ConSynSys Edge OS delivers cutting-edge computing for your bioprocessing, integrating with ProCaaSo® and running on the ConSynSys EDGE device to replace PLCs. It offers real-time control, data processing, and connectivity for Alphinity’s low-shear components like PIXER® pumps, optimized for harsh environments. With low-latency automation, up to 30% reduced downtime, and robust cybersecurity, it supports decentralized manufacturing and smarter, agile workflows tailored to your process.
ConSynSys® Wins INTERPHEX 2024 Efficiency Champion Award
ConSynSys Technologies was named the 2024 INTERPHEX Efficiency Champion for its groundbreaking ProCaaSo™ platform. Recognized for advancing the goals of Pharma 4.0, ConSynSys was selected for its ability to dramatically streamline operations, reduce complexity, and accelerate time-to-market for critical therapies.
ProCaaSo™ is the first cloud-native process control software platform designed specifically for biopharmaceutical manufacturing. By unifying process control, contextual data capture, and predictive asset performance management within a single platform, ProCaaSo™ eliminates inefficiencies created by legacy PLC/SCADA/MES layers. Its ConSynSys EDGE™ component enables real-time, on-site execution and predictive maintenance, reducing unplanned downtime and optimizing asset utilization.
Judges highlighted the platform’s SaaS delivery model, robust one-port/one-protocol security, and Python-based architecture as key enablers of scalability, workforce accessibility, and digital transformation. The award underscores ConSynSys’ role as a catalyst for operational agility and innovation in the biopharmaceutical sector, helping manufacturers deliver more life-saving medicines, faster and at lower cost.
