Bespoke Systems
Standard systems force your process to adapt to the equipment. We start with your process constraints — flow behaviour, pressure sensitivity, viscosity, scale — and engineer a system that fits.
How we deliver
Every system follows a circular delivery model — starting and ending with your process. Four layers build on each other, while qualification runs as a continuous parallel thread from day one. Not bolted on at the end.
Everything starts here. Your URS, your constraints, your product. We define the flow paths, pressure profiles, and control strategies that your process demands — before a single component is selected.
The disposable fluid path — PIXER® pump heads, VannX™ valve bodies, tubing, bags, and sensors. Modular, pre-assembled, gamma-compatible. Configured from your process definition.
The permanent platform — drive units, actuators, frame, panel, sensors, electrical. Designed to host the single-use flowpath and last for the lifetime of the system.
ConSynSys™ ties it all together — closed-loop control, recipe management, data logging, and operator interface. The automation layer circles back to the process: monitoring, controlling, and optimising in real time.
The loop closes. Automation feeds process data back to where it started — your process understanding. Every batch makes the next one better.
Most projects stall because qualification is treated as a hurdle at the end. We run it as a continuous thread alongside every layer — full traceability from concept to commissioning, designed to move projects forward, not slow them down.
Runs alongside layers 1–2. Verifies the design meets your URS before anything is built. P&IDs, risk assessments, component selections — all documented and traceable.
Runs alongside layer 3. Confirms every component is installed correctly, matches the design, and has documented material traceability. FAT at our facility, SAT at yours.
Runs alongside layer 4. Proves the system operates within specified parameters. Control loops, alarm responses, safety interlocks — all tested and documented.
Proves the system performs consistently with your actual process under production conditions. The final confirmation that the loop from process to automation delivers what was promised.
Designed to penetrate bureaucracy. Full traceability from URS through commissioning means your quality team isn't blocking the project — they're running alongside it. Every decision documented, every component traceable, every test protocol ready before it's needed.
Where we focus
We engage where standard equipment fails — fragile modalities, viscous formulations, pressure-sensitive operations, and intensified processes that demand precision at every point in the flow path.
Viral vectors, exosomes, LNPs, cell therapy
Standard processing loses 20–40% of AAV titer to pump-induced damage. The PIXER® diaphragm pump delivers 4.4× better filterability — preserving product integrity that conventional equipment destroys.
Up to 3,000 cP
High-concentration mAbs, dense buffers, and viscous intermediates that peristaltic pumps cannot move reliably. The PIXER® diaphragm pump handles them natively — no output loss, no workarounds.
±0.3 PSI continuously adjustable control
Operations where pressure transients cause yield loss, membrane damage, or product degradation. The VannX™ motorized valve's continuously adjustable electric actuation eliminates pressure spikes at the source.
System Examples
Multi-unit operation platform. Multiple process steps coordinated through ConSynSys™ cloud. Centralised recipe and data management.
Precision pH control and mixing with the PIXER® pump's low-shear performance and internal mixing capability. Consistent hold times and gentle product handling.
Inline buffer preparation with accurate, repeatable mixing. PIXER®'s internal injection port mixing combined with VannX™ continuously adjustable valve control for precise dilution ratios.
Precise gradient control and column loading with pulsation-free flow. Stable pressure profiles for consistent separations.
Tell us about your process challenge. If precision flow control is the answer, we can build it. Start the conversation →
Let's Build
We solve the problems others can't. Whether it's a single component or a complete system, the conversation starts with your process.
